LFP Forklift Battery
We strive to replace the difficult-to-maintain lead-acid batteries
used in electric forklifts with lithium iron phosphate batteries.
Progress and relevant models
-
Application Model Models from Toyota, Nichiyu, Hyundai, Doosan, and Clark are all compatible -
Progression stage Receipt of existing equipment's brand, model name, and battery image 
Customaizing production advance
Visiting and replacement work (may take 7 days)
Model-specific battery capacity for forklift
| Output voltage (V) | Lithium battery capacity (lead-acid battery capacity) | Model |
| 48V | 210Ah(280~335Ah) | Standing 1.5~2.0t |
| 280Ah(400~450Ah) | Sitting 1.0~1.6t | |
| 320Ah(450~550Ah) | Sitting 1.3~2.0t | |
| 460Ah(550~720Ah) | Sitting 2.0~2.5t | |
| 560Ah(600~800Ah) | Sitting 2.5~3.0t | |
| 608Ah(750~900Ah) | Sitting 2.5~3.5t | |
| 80V | 420Ah(500~600Ah) | Sitting 3.0~3.5t |
| 460Ah(600~700Ah) | Sitting 3.0~3.5t | |
| 690Ah(800~1000Ah) | Sitting 4.0~5.0t |
Lead Acid Batteries VS Lithium Iron Phosphate Batteries
| Lead Acid Batteries | Lithium Iron Phosphate Batteries | |
| Lifespan | Replace every 3–4 years with 1,000 cycles. | Has a lifespan of over 10 years at 4,000 cycles (May differ depend on the working environment) |
| Charging and discharging |
Full charge for 8 to 10 hours (based on 400AH, self-discharge rate per month is 15%) Suggest charging solely with the remaining 20% of the total Shortened battery life as a result of repeated charging |
1-4 hours full charge((based on 280AH, self-discharge rate per month is 1%) Outstanding 98% charging efficiency Can be recharged whenever necessary |
| Time spent using (normal mode) | 4 wheel type 1.5 ton: 4 to 5 hours (400AH) | 4 wheel type 1.5 ton class: 8 hours (280AH, 1 hour charging pattern after 4 hours of work) |
| Maintenance | Restocking with distilled water on a regular basis Shortened battery lifetime and reduced capacity when charging frequently | Distilled water, electrolyte not replenished, can be recharged at any time |
| Safety / Environment | The hydrogen gas produced during charging and discharging | Zero harmful gas generation |
| Battery Working Temperature | -20℃~45℃ | -40℃ ~ 60℃ |
| Charging Efficiency | 65% | 98% |
| Output | As the battery's capacity diminishes, performance suffers as a result of the drop in output | Maintains robust performance even when the remaining battery power is diminished due to the low voltage drop rate or when high-power tasks such as climbing is being done. |
| Safety | Corrosion caused by electrolytes Fire risk brought on by hydrogen gas production while charging | Even when overcharged or overdischarged, it does not explode No gas leakage or explosion even in the presence of a fire, high temperature, or external impact. Consistently controllable using BMS |
| Warranty Period | 1 year | 10,000 hours or 5 years (on a first-come basis) |
As a next-generation energy source to replace the current lead battery, lithium iron phosphate batteries are being highlighted. They are an acceptable option in terms of long-term costs as well as improvements to productivity and working conditions.
| Lead acid battery | Battery cell type | Lithium Iron Phosphate Battery |
|
Type of product |
|
| 1,000 cycles (3 years) | Battery life | 4,000 cycles (more than 10 years) |
| 1 year/2,000 hours | Warranty duration | 5 years or 10,000 hours (on a first-come basis) |
| 8 to 10 hours full charge and 15% self-discharge each month (based on 400AH) | Total power generating time (based on 100A charger) | 1-4 hours full charge, with a monthly self-discharge rate of less than 1%. (based on 280AH) |
| 4-5 hour | Usage time | 8 hours (1 hour charging pattern after 4 hours of work) |
| 4,000,000 won (48V, 400Ah) | Battery cost (in the condition of discharged battery recovery) | 671 million won (48V, 280Ah) |
| Comparison of forklift maintenance costs (1.5 tons for an average of 8 hours per day, when used for 3 years) | ||
| 3.8 million won / 3 years (based on an average daily utilization of 8 hours) | Cost of fuel (or electricity) | 2.9 million won /3 years (based on a consumption rate of roughly 35 kW per day during usage) |
|
Grease injection cost: about 300,000 won/3 years distilled water Replenishment cost: about 1.2 million won/3 years (Based on refilling once every two weeks, 1.5 million won) |
Maintenance of consumables | Grease injection costs : around 300,000 won over three years, whereas distilled water is not added |
| Around 4 million won/3 years ( 4 million won per replacement, when replacing every 3 years) | Battery maintenance | Costing 0 won |
| Approximately 4.32 million won ( monthly)/ 3 years (about 120,000 won per session when request a specialized company) | Cost of routine inspection | 1.44 million won/3 years (once a quarter) (about 120,000 won per session when request a professional company) |
| Around 1,362 million won/3 years | Overall cost | About 4.64 million won/3 years |
| Cost savings of 8.98 million won over three years per unit | ||
